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Siemens turns the Industrie 4.0 vision into reality with its Digital Enterprise portfolio

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MindSphere – the cloud-based, open IoT operating system: rigorous expansion with new partners and further solutions

Siemens is presenting its continuously enhanced Digital Enterprise portfolio for Industrie 4.0, the fourth industrial revolution. “We created the technical prerequisites for this transformation with our range of consistent solutions. By implementing Digital Enterprise solutions, users and customers can now tap into the full potential of Industrie 4.0,” said Klaus Helmrich, member of the Managing Board of Siemens AG, at the press conference for Hannover Messe on April 23. On 3,500 square meters of exhibition space in Hall 9 at Booth D35, Siemens is using the motto “Digital Enterprise – Implement now!” to show how companies of any size can use the Digital Enterprise portfolio in various industries to secure real competitive advantages. “With our Digital Enterprise offerings, our customers are already achieving greater flexibility, shorter times to market, higher efficiency and better quality – and they’re accomplishing this during ongoing operations. Our customers are thus attesting to the benefits and added value that the Siemens Digital Enterprise offers for the discrete manufacturing and process industries,” said Helmrich.

(siemens)

(siemens)

The focus here is on the further expanded range of offerings for the Digital Enterprise – with solutions featuring greater flexibility for design, manufacturing processes and structures. This includes solutions for digital twins, which are being used today to create a holistic virtual model of the value chain, along with Siemens’ world-leading automation portfolio, as well as the open, cloud-based IoT operating system MindSphere. Connecting to MindSphere is one of the foundational aspects of new, data-driven business models for customers. “By founding MindSphere World, we’ve taken another step toward further expanding the ecosystem around MindSphere together with our customers and partners. For our customers, our MindSphere IoT operating system provides access to new dimensions of connectivity and data analysis. In addition, I’m very pleased that the Management Board of MindSphere World has now already approved the applications of 16 new candidates seeking to join the association,” said Helmrich.

For the development of cloud applications, Siemens is also blazing new trails at Hannover Messe, where – together with customers and partners – the company is using the MindSphere Lounge at its booth to present the latest developments and applications for MindSphere 3.0. In addition, as part of the MindSphere Open Space Challenge, external developers and startups are collaborating openly to craft creative approaches for new customer solutions and business models based on MindSphere.

At Hannover Messe, Siemens is also presenting the future-oriented expansion of data-driven applications – for example with the Siemens Industrial Edge concept, an offering for edge computing that enables users to take advantage of extended functionality and greater performance on site, combined with full control over data. In the area of additive manufacturing, Siemens offers a seamlessly integrated portfolio as well as a virtual market place – the Siemens Additive Manufacturing Network. Here, different players – including suppliers as well as current and potential users of 3D printing solutions – can forge and finalize business relationships.

In the age of digitalization, ensuring an appropriate level of cybersecurity is a prerequisite for protecting sensitive data. When it comes to cybersecurity for industrial applications and infrastructures, Siemens is continuing to drive advances, and – on the basis of the “defense in depth” concept – the company is making a broad portfolio of products and services available to the industrial sector. This portfolio includes plant and network security as well as system integrity.

At Hannover Messe 2018, Siemens is using the automotive industry as an example that illustrates how both flexibility in design and efficiency in vehicle manufacturing can profit from digitalization. The Digital Enterprise portfolio offers the levers needed to gain these benefits. This includes such aspects as full integration of the individual stages of production and the establishment of a uniform basis for the data – from car design to production planning and all the way to the actual manufacturing of the car and the provision of follow-up services. This applies both to the construction of new production plants and to the upgrading of existing factories – particularly when it comes to expanding the portfolio to include electric and hybrid vehicles.

The digital transformation of the processing industry is already in full swing. For this task, Siemens offers the required portfolio of solutions with integrated hardware and software and thus enables companies of any size to implement digitalization. At the Siemens booth, tradeshow visitors can experience how the customer Dulux is already using Siemens’ portfolio of digital solutions successfully at the first digital paint factory. A virtual model of the real plant – a so-called “digital twin” – provides plant operators like Dulux with enough flexibility to react quickly to rapidly changing market requirements, for instance by producing paint in trendy seasonal colors or in smaller batches.

The aerospace industry is considered highly advanced when it comes to the digital transformation. The strong demand for its products can only be met through clear increases in productivity enabled by a higher level of automation combined with end-to-end integration of digital tools and workflows. With Siemens’ Digital Enterprise portfolio, small and medium size businesses, as well as large enterprises, can already achieve these enhancements today to ensure international competitiveness. Greater flexibility makes it possible to manufacture the increasingly diverse model variants efficiently, even when they are produced in smaller quantities. At Hannover Messe 2018, Siemens is using concrete examples to demonstrate these capabilities.

hordon kim / hordon@icnweb.co.kr

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Siemens offers industrialized 3D printing for complex challenges in various industries

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Opening of the new state-of-the-art 3D printing facility at Materials Solutions Ltd. in UK

With the opening of the new state-of-the-art 3D printing facility at Materials Solutions Ltd. in the U.K., Siemens is continuing to drive the industrialization of additive manufacturing (AM). The investment of €30 million in the new U.K. facility enables the growth of the business by doubling the capacity of 3D-printing machines to 50 and will also increase its post-processing capabilities. Siemens is taking AM out of the traditional research laboratory into an industrialized production factory. By employing industrial methods to scale up production, Siemens can bring down the costs of AM by manufacturing high-end complex metal parts in serial production in a robust industrial environment. With an entire digital end-to-end chain, Siemens is efficiently solving complex customer challenges by producing high-end serial parts for Siemens Power and Gas and customers in the aerospace, automotive, motorsport, and other industries.

The picture shows the state-of-the-art 3D printing facility at Materials Solutions Ltd.

The picture shows the state-of-the-art 3D printing facility at Materials Solutions Ltd.

The new factory has a footprint of 4,500 m2 and is adopting a true industrial approach, housing multiple machines across a shop floor. The parts move through a variety of processes, with engineers ensuring that they’re compliant. The digital approach embedded in the factory site creates a modern digital factory and provides end-to-end service to customers. The factory employs many of Siemens’ latest digital factory and AM technologies, including an end-to-end PLM chain, Siemens’ computer-aided design software NX, and MindSphere, the Siemens cloud-based, open IoT operating system that connects products, factories, systems, and machines with data analytics. Virtual production begins long before the actual printing. By leveraging Siemens’ design experience and expertise, Materials Solutions Ltd. is offering various design services for AM. Siemens provides engineering services and consulting to help create a digital twin of the 3D printed component. The company’s comprehensive experience is the ideal prerequisite for automating and thereby industrializing 3D printing, including post-processing, until qualification and certification – all under one roof.

“Siemens is the only company with such a comprehensive portfolio for driving the industrialization of AM. Built on the foundation of our global Siemens R&D and manufacturing footprint, the new facility is a huge step in pioneering the industrialization of high-end AM,” said Willi Meixner, CEO of the Siemens Power and Gas Division. “Combining the full power of Siemens with the strengths of Materials Solutions Ltd. offers unique and proven technologies for our in-house gas turbine business and for external markets and industries. We already have a significant number of core AM components in our portfolio.”

Siemens’ leading metal AM technology has been validated through its in-house application in the company’s Power and Gas and Power Generation Services businesses. It has been additively manufacturing hot rotating parts for use in its gas turbines, and the company has now gathered more than 110,000 hours of engine experience with 3D-printed gas turbine parts in fully operational power plants.

Materials Solutions Ltd. is also supporting Siemens’ latest HL-class gas turbines with AM components in serial production to drive emission reduction and increased performance in the gas turbines. Siemens will use AM technology to manufacture combustion components for the SGT5-9000HL gas turbine, and they will be used for the first time by the Scottish energy company SSE plc at the combined cycle power plant Keadby 2 in Lincolnshire, U.K.

“Whether it’s materials, machines, processes, or the digital value chain, we’re always pushing the boundaries of technology. Printing components for gas turbines means the highest material and technology requirements. If you can print a gas turbine blade, you can print pretty much anything,” said Markus Seibold, Vice President AM at Siemens Power & Gas. “The end-to-end software and automation solutions – combined with our comprehensive expertise and our large printer fleet – makes Siemens a world leader in industrializing additive manufacturing, driving productivity, and getting complex 3D-printed parts right the first time. We’re in the unique position of being able to leverage our advanced user expertise to bring these solutions to external customers via Materials Solutions Ltd.”

Siemens recently brought a 100-year-old Ruston Hornsby vintage car back to life using reverse engineering to recreate its steering box. With no original technical drawings available, Siemens digitally reassembled the parts of the broken steering box and created a working model that could be additively manufactured.

Materials Solutions Ltd. has extensive experience serving its customers in some of the most challenging industries, from power generation, aerospace, automotive, and motorsport to tooling and processing. The company has already additively manufactured thousands of functional parts and provided legacy parts through reverse engineering and tooling to over 80 customers worldwide. In 2016, Siemens acquired a majority stake (85 percent) in Materials Solutions Ltd., which was established in 2006.

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Rockwell Automation Joins Initiative to Bring OPC UA to Field-Level Devices

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Rockwell Automation is joining an OPC Foundation initiative to extend the OPC UA protocol to field-level industrial communications.

Under the initiative, a series of working groups are being formed to bring the OPC UA protocol’s vendor-independent, end-to-end interoperability to field-level devices. The initiative plans to address use cases not currently in scope for EtherNet/IP. It could also simplify other use cases, especially in multi-vendor, controller-to-controller environments and for the vertical integration of field devices.

“Rockwell Automation has always supported the development and use of open standards,” said Paul Brooks, business development manager, Rockwell Automation. “Extending the OPC UA protocol to the field level or shop floor can help simplify system development and accelerate a company’s journey to a Connected Enterprise.”

As the primary author of the EtherNet/IP specifications, Rockwell Automation understands EtherNet/IP users may see compatibility risks in technology developed for a different ecosystem. The company intends to mitigate these risks through both its ongoing development of EtherNet/IP and its intentions for the OPC UA protocol.

Rockwell Automation’s priorities within the new OPC Foundation initiative include working to help ensure the following:

OPC UA specifications are written with the same level of rigor and completeness as the EtherNet/IP specifications.
Time-sensitive networking (TSN) is commonly applied across the OPC UA, EtherNet/IP and PROFINET protocols, so all three can coexist on a common TSN-based network.
OPC UA pub/sub technology is implemented in a way that allows existing EtherNet/IP installations to support OPC UA devices.
OPC UA hardware requirements allow the protocol to be deployed on hardware platforms that are common in today’s EtherNet/IP components.
OPC UA software requirements allow the protocol to be deployed within current EtherNet/IP-centric software tools without significant changes to user workflows.
Conformance test practices mandated for EtherNet/IP reflect the necessary requirements for OPC UA conformance testing.

“We are committed to these priorities to help make sure EtherNet/IP users have a choice of whether and when they migrate to the new OPC UA protocol,” Brooks said. “We want users to determine the pace of this migration based on the value that they receive, rather than technology choices made in the specification. We trust that others engaged in the initiative will share this common goal.”

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[#SPS] Weidmüller and KEBA announced strengthened partnership for digitalisation and automation

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The electronics company Weidmüller and the Austrian expert for industrial automation KEBA are now collaborating to complement each other’s digitalisation and automation portfolios.

Both companies announced this partnership on the occasion of SPS 2018 in Nuremberg. The collaboration focuses on shared offers for industrial automation technology with a focus on the area of machinery and plant engineering. Both companies also want to promote the utilisation of artificial intelligence (AI) in automation.

Weidmüller and KEBA partnership

Weidmüller and KEBA partnership for automation solutions

“We are happy to have found an experienced partner in industrial automation with KEBA who will help to complement our automation expertise. Combining u-control and the KEBA Engineering Suite ideally supports our customers with the implementation of ambitious automation concepts and Industry 4.0 solutions,” explains Volker Bibelhausen, CTO of the Weidmüller Group.

Michael Matthesius, Head of the Automation Products & Solutions division at Weidmüller sees this the same way: “When two excellent companies like Weidmüller and KEBA cooperate, our customers can be sure that one plus one will equal more than two in this case.”

Gerhard Luftensteiner, CEO of KEBA AG adds: “We are convinced that our product and service offerings for industrial customers complement each other ideally. From now on, customers looking for excellent digitalisation and automation solutions for Industry 4.0 will benefit from our combined expertise.”

With the cooperation, Weidmüller with its headquarters in Detmold, Germany, and KEBA based in Linz, Austria, are striving for a coordinated representation at the customer with a focus on the area of machinery and plant engineering in their respective markets. In so doing, the partners will mutually provide relevant components of their portfolios to each other.

KEBA will mainly contribute its open software solutions and parts of its control architecture, while Weidmüller will primarily contribute its u-mation product family expanded for SPS 2018 and its innovative industrial analytics offerings to the collaboration. Both companies rely on a close collaboration to further develop the product, solution and service offerings.

KEBA, founded in 1968 in Linz, is an expert for industrial automation with a focus on series machine engineering, robotics and plastics engineering as well as banking automation, electric mobility, logistics solutions, lottery solutions and heating controls.

Weidmüller, based in Detmold, Germany, is an expert for automation, digitalisation, communication and connecting components such as software and solutions, especially for industry. Both companies are privately owned.

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