Integrated Digital Enterprise portfolio for machine and plant builders as well as end customers
At the ‘SPS IPC Drives 2018’, Siemens will be presenting a range of sector-specific solutions and future technologies to enable the digital transformation of today’s discrete and process industries. The central focus of the over 4,000 square meter Siemens booth will be on new products, solutions and services from the company’s Digital Enterprise portfolio designed to enable the merger between the physical and digital worlds. The solutions on show will allow not only machine and plant builders but also end customers of any size – working in areas as diverse as the chemical, aerospace, battery, food and beverage industries – to boost the flexibility, efficiency, quality, security and speed of their operations. To get to grips with the rising complexity of production processes and leverage the many associated benefits, Siemens is continuously expanding and strengthening its portfolio with the integration of groundbreaking future technologies, from artificial intelligence to edge computing.
As this year’s trade fair slogan “Digital Enterprise – Implement now!” intimates, the technical conditions are already in place for Industrie 4.0 in the form of end-to-end solutions along the entire value chain. Driving these developments are an ever-increasing degree of customization and the resulting rapid transformation of markets. A wide range of innovations and an array of concrete applications and customer examples from fields including additive manufacturing and robot integration will be on show to demonstrate how the digital transformation can be successfully achieved in practice for companies of every size and from every sector of industry. These will also include the opportunities and scope opened up by artificial intelligence. Siemens will also be showcasing Industrial Edge, a distributed data processing concept operating at the machine and production process level as the ideal supplement to cloud computing with MindSphere. Edge applications offer user benefits such as the analysis of machine data for the predictive prevention of machine downtimes, ultimately resulting in improved plant productivity.
Implementation of the Digital Enterprise in machine building
A machine used for the quality inspection of bottles will be illustrating ways in which the Digital Enterprise can be implemented in the machine building sector. The Digital Enterprise enables the seamless integration of industrial software and automation – using a shared data model. This holistic approach will be demonstrated along the entire value chain from the perspective of the machine builder: from the machine concept and simulation through engineering, commissioning and operation to services. Using digital twins of the product, the production process and performance, users benefit from shorter engineering and production times, from flexible, fully automated manufacturing concepts and efficient processes. At the same time, this technology provides the assurance of high quality and adherence to strict security standards. And in turn, connection to MindSphere enables the continuous acquisition and analysis of machine data. This not only ensures increased machine productivity in running operation, but also enables the gathered data to be fed back into the digital machine model, so enabling further optimization. On the basis of the gathered data, machine builders are also able to develop new services and business models such as “pay per use” concepts.
Modular production creates more flexibility
For sectors such as the pharmaceutical or fine chemical industries to remain competitive, their ability to respond rapidly to changing market demands is growing ever more important. Modular production plants which are made up of flexibly combinable modules and equipped with MTPs (Module Type Packages) are one way of addressing this need. The use of standardized interfaces and protocols enables these “smart” machines and subsystems to be simply integrated into a complete plant – allowing production to be rapidly stepped up by the integration of additional modules. Just how this works in practice will be demonstrated at the booth using the example of a centrifugal separator from the company GEA which has been equipped with a dedicated controller and MTPs, enabling its simple integration into a higher-level control system.
New features for MindSphere
Siemens will also be showcasing a range of new features for its cloud-based IoT operating system MindSphere – from visualization through data analysis to edge computing functions. This year’s MindSphere Lounge will also be showcasing the wide-ranging application possibilities offered by the IoT operating system to improve factors such as efficiency and productivity. For the first time, customers and partners will be jointly presenting new applications and successful use cases taken from practice across wide-ranging different sectors of industry.
Services for the digital transformation
Digital Services (Digital Industry Services) play a key role when it comes to customized, individual implementation of the Digital Enterprise. Siemens provides broad-based support for users here with everything from consulting on to implementation and data analysis with all the associated customer benefits such as lowering downtimes by up to 45 percent and energy consumption by up to 60 percent.
Electrical power distribution in digital environments
The smooth interaction of hardware and software with systematic data management is vital to create the efficient electrical power distribution digital enterprises require. At the trade fair, Siemens will be showcasing the integration of medium and low voltage power distribution into cloud-based environments based on concrete applications such as substations, industrial plants, data centers, office buildings and distributed real estate assets. Providing the technical basis are communication-capable switchboards, protection, switching and measuring devices, which gather the relevant energy data, integrate it into holistic energy efficiency concepts and make it available in MindSphere or other cloud platforms. This not only results in a significant increase in energy efficiency and plant availability, but also helps optimize operational and maintenance workflows and simplifies the entire value creation process.
On November 27, 2018 at 1.00 p.m., the traditional Siemens Press Conference will be held at the SPS IPC Drives with Klaus Helmrich, Member of the Managing Board of Siemens AG, in the St. Petersburg Room (NCC East, Level 2).
More information on Siemens at the SPS IPC Drives 2018 is available at http://www.siemens.com/sps-ipc-drives
ZEISS unveils a new platform for fast and gentle 3D super-resolution microscopy
ZEISS is introducing ZEISS Elyra 7 with Lattice SIM, a new flexible platform for fast and gentle 3D super-resolution. Lattice SIM expands the possibilities of structured illumination microscopy (SIM): illuminating the sample with a lattice pattern rather than grid lines gives higher contrast and allows a more robust image reconstruction.
Scientists can use 2x higher sampling efficiency to lower the illumination dosage to observe fast cellular processes in super-resolution. High image quality is maintained even at high frame rates.
Fast and gentle super-resolution imaging with Lattice SIM
Lattice SIM enables fast imaging of 3D volumes with up to 120 nm laterally. Thanks to greater light efficiency, the new Lattice SIM technology provides scientists with gentle super-resolution imaging of living specimens with 255 frames per second.
Using less light to illuminate the specimen means scientists can image longer with less bleaching of the sample. The novel Lattice SIM technology allows new mechanistic details to be uncovered and the finest sub-cellular structures in large fields of view to be quantified.
Optimized localization microscopy with SMLM
ZEISS Elyra 7 can be expanded with single molecule localization microscopy (SMLM) for techniques such as PALM, dSTORM, and PAINT. ZEISS Elyra 7’s SMLM module delivers molecular resolution in large 3D volumes and powerful post-processing algorithms for quantification.
Researchers choose freely among labels when imaging with resolutions down to 20 nm laterally. SMLM provides access to molecular mechanisms in both fixed and living specimens. Researchers can count molecules and come to understand, molecule-by-molecule, how individual proteins are arranged within a structural context.
Fast optical sectioning with the new Apotome mode
ZEISS Elyra 7 is highly flexible: users profit from the wealth of options of a research grade, live cell microscope from ZEISS. They can expand their ZEISS Elyra 7 with various contrasting techniques and combine them with optical sectioning. The new Apotome mode allows fast optical sectioning of 3D samples. ZEISS Elyra 7 also works seamlessly with ZEISS SEMs in a correlative workflow.
New perspectives for life sciences research
Life sciences research often requires you to measure, quantify, and understand the finest details and sub-cellular structures of the sample. Scientists may be working with tissue, bacteria, organoids, neurons, living or fixed cells and many different labels.
ZEISS Elyra 7 takes them beyond the diffraction limit of conventional microscopy to image samples with super-resolution. Researchers now examine the fastest processes in living samples – in large fields of view, in 3D, over long time periods, and with multiple colors.
LoRa-enabled IoT solutions connect industrial equipment to cloud
Semtech (www.semtech.com) announced that EasyReach Solutions, an Indian startup specializing in smart IoT solutions for industrial applications, has incorporated Semtech’s LoRa® devices and wireless radio frequency technology (LoRa Technology) into its industrial and smart vehicle monitoring products.
“Semtech’s LoRa Technology allows us to remotely monitor our equipment and vehicles in ways never before thought possible,” said Amol Vedak, Founder and Director at EasyReach. “LoRa provides us the means to more intelligently manage our industrial resources, and the proven, flexible capabilities of the sensors allow the solution to scale to our needs.”
EasyReach’s LoRa-enabled sensors have been developed to include electrical current testing, temperature reading and GPS capabilities. All sensors are compatible with the LoRaWAN™ protocol and have been verified for GPS tracking ability over eight kilometers line of sight. EasyReach’s LoRa-based applications for smart industry include sensors for steam traps, concrete mixers, forklifts, diesel tankers, back hoes, water meters, and trucks. EasyReach has over 600 deployments to date, saving customers money through more efficient industrial management after implementation.
“The benefits of integrating Semtech’s LoRa Technology in industrial asset management solutions go beyond simply providing location information, as supply chain and industrial management companies are looking to more efficiently monitor their equipment health and predict maintenance,” said Vivek Mohan, Director of IoT, Wireless and Sensing Products at Semtech. “LoRa Technology is the ideal choice for low power asset management as the technology enables solutions that are scalable, proven and easy to implement into existing infrastructure and equipment.”
TSN; A Milestone for Industry
The proven communications standard Ethernet has been optimized through the addition of quality-of-service mechanisms. Various new IEEE standards will enable Ethernet to reliably transmit several protocols (including real-time-capable ones) in parallel within predefined maximum time limits. Industrial users and car manufacturer are already getting ready to employ it.
The steel arms move perfectly in step with one another and wave their grippers at the viewer. Not even the minutest delay is noticeable when the two industrial robots perform their graceful machine ballet. This perfect coordination is due to a technology that is currently ushering in a new era of industrial communication: Time-Sensitive Networking (TSN).
For the past 40 years or so, Ethernet has been the undisputed leader when it comes to the transmission of digital data through cables. Siemens has been there from the very beginning and even launched the first Industrial Ethernet network on the market: SINEC H1. As a result, Ethernet was not only used in offices but also, in particular, in industrial manufacturing. However, the standard had a problem from the very start – it could not guarantee that the data packets transmitted by the sender would arrive at the recipient within a certain amount of time. This is an unacceptable situation for industrial controllers – after all, sensor measurements and control signals musn’t take too long to arrive at their destination if a machine is to operate reliably. They need real-time communication within milliseconds – a task for which Ethernet was not originally conceived.
That’s why users who want real-time communication via Ethernet need to employ technological extensions such as the widespread Profinet standard. In machines, for example, this standard connects sensors, actuators, and drives to the central controller by adding real-time data transfer capabilities to Ethernet, enabling applications up to and including the precise control of servo drives. “However, to do that you generally need special hardware components inside the connected devices,” explains Matthias Gärtner, Head of System Management at the Simatic Controller unit of Siemens. “Moreover, the various real-time Industrial Ethernet solutions cannot be run in parallel on the same Ethernet network.”
TSN will enable all data – including real-time information – to be transmitted through a single network in effect simultaneously.
This problem will soon be a thing of the past, because the Institute of Electrical and Electronics Engineers (IEEE), which is responsible for standardizing various systems, has extended Ethernet by adding the urgently needed mechanisms for real-time communication. These include time-controlled transmission, synchronization, and bandwidth reservation. In this way, the IEEE is improving the quality of service by means of TSN. This will enable Ethernet to supply the same time information to all of the connected devices that support these extended standards. As a result, the entire network will be precisely synchronized. In addition, reservation protocols ensure that the data packets are transmitted from the sender to the destination via all the intervening switches according to a predefined timetable. The TSN standards also take into account the topology of the network in question – i.e. whether the network is arranged in the form of a star, a ring, or a line and the number of switches between the sender and the recipient. Moreover, the standards also include seamless redundancy processes.
A Single Network for All Data
“It’s a historic moment for Ethernet,” says Gärtner. “In the future, it will be possible to use standard hardware components for Profinet and other real-time industrial communication protocols that are based on TSN. This will enable all data – including real-time information – to be transmitted through a single network in effect simultaneously.” Users will automatically benefit from the steadily increasing bandwidth of standard Ethernet, which will be needed more and more as a result of the increasing IP connectivity of the automation systems. It will also make communication more robust because the switching resources in the TSN switches are firmly reserved for the requested real-time communication needs so that information can no longer be lost due to buffer overflows, for example.
In addition to a rising demand for real-time-capable communication in machines via Profinet, there is also a growing demand for deterministic (i.e. predetermined) data exchange between different machines. Examples include cooperative robots that simultaneously work on the same work piece and so need to precisely coordinate their movements with one another. The OPC UA standard with the PubSub (Publish/Subscribe) extension has now established itself in this area. It can also employ Ethernet with TSN as its transmission medium. “I expect Ethernet with TSN to be introduced into the entire industrial manufacturing process,” says Gärtner. “But that’s not all. Car manufacturer also want to use the new standard to transmit the large amounts of data from reversing cameras within vehicles, for example, or to make autonomous driving possible, which won’t be achievable without onboard networks that incorporate quality-of-service mechanisms.” The time for this has now come. The first TSN components are now being launched on the market and Siemens will use actual TSN products to demonstrate deterministic machine-to-machine communication over OPC UA PubSub at Hannover Messe 2018. These products will be purchasable at the end of the year, when Ethernet with TSN will have finally arrived in the modern world of digitalization and “Industrie 4.0”.
more info at http://www.siemens.com/tsn
Interview about TSN: “Ideally Prepared for the Future”
Siemens is one of the driving forces behind the development of Ethernet with TSN. Sven Gottwald, Head of System and Vertical Management for Industrial Communication and Identification, explains how the application of the new standard benefits users.
Why is Ethernet with TSN such an important development?
Because it means that we no longer need different Industrial Ethernet solutions for deterministic communication in industry. In the future, they will all run on the widely used Ethernet with TSN and can do so in parallel without restrictions. This includes Profinet, OPC UA PubSub, and all other TCP/IP-based protocols. This convergence is a huge benefit for industrial users, because it enables all types of data to be transmitted through a single physical network in which time-sensitive information always has precedence so that it reliably arrives on time. That’s precisely what companies need in order to fully exploit the potential of digitalization and “Industrie 4.0”.
How does Ethernet with TSN regulate the “timetable” for the data?
The Institute of Electrical and Electronics Engineers (IEEE), which is responsible for the standardization, provides two options for this: It’s either done by a central unit or the connected devices negotiate it among themselves. As a member of the “Labs Network Industrie 4.0” (LNI4.0) testbed, Siemens prefers the second option because the use of a central unit requires extensive reconfiguration every time a change occurs in the network. However, if the system configures itself, it’s easy to integrate new devices. That’s why we talk of “Plug & Work”-capable networks, which greatly benefit our customers.
What is Siemens doing with regard to Ethernet with TSN?
The entire automation industry is working hard on this topic of course. However, Siemens is certainly one of the leading companies in this area. We are actively involved in all of the major standardization bodies, such as the IEEE, the IEC, the OPC-F, and the PI. We also supply the editor for some of the TSN IEEE standards.
The first TSN products will start shipping before the year is out. That’s why our customers are ideally prepared for the digital future with Siemens.
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